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GATEWAY INDUSTRIES provides a cost effective, time
saving Concrete Forms Panel Repair System that replaces the old time-intensive bondo procedure. Rather than grinding and/or sanding, backing, mixing automotive body
putty, bondo applying, waiting to set, grinding or sanding, our system is as easy as drilling a hole in wood. With bondo, cycle-time-to-complete ranges from a few to many
minutes to hours and requires messy chemicals/materials. With our system, cycle-time-to-complete ranges from a few to many seconds with no mess and no additional materials.
With this system, holes are drilled into the panel that encompass the panel’s damage (or pre-existing hole) and a custom designed plastic plug is snapped into place. 
The system consists of:
- Panel Plugs, made of high strength engineered plastic and ribbed for a strong interference fit
- An ordinary 3/8” hand drill (generally 1200 rpm or more)
- A custom, carbide-tipped Drill Bit With Counterbore to create a lip that will perfectly fit the head of the plug
- A pre-assembled Drill Stand configured to guarantee accurate drilling and plug depth every time
Properly configured, this simple-to-use system will create drilled holes that are a perfect match for the geometry of the
plugs. Once snapped in place, the head of the plugs create a perfectly flush surface on the face of the concrete forming panel. Unlike bondo, these plugs do not expand and
contract with the weather and will not fall out of the panel.
Panel Plugs (and Drill Bits) come in two sizes: 1-5/16” and 1-9/16”. Irregular holes
larger than 1-9/16” can be plugged by drilling/snapping one plug into the panel, then drilling a second hole that encompasses the remainder of the damage and cuts into the first
plug. Just snap a second plug into place.
We also carry Plastic Drive Rivets that can be used to either plug holes of ½” or smaller, or to rivet new panels to old frames*. Like aluminum rivets,
Plastic Drive Rivets will strip under force, yet unlike aluminum, will tend not to destroy the panel's face. Drill Bits
are available for rivets and are made up of ¼” high speed twist drills pre-assembled with countersink and stop. Aluminum Rivets in the same size aree also available.
*The plastic rivets were designed with exceptionally strong engineered plastic compound, to be used in
place of aluminum rivets. Although plastic does not have the strength of aluminum, they can be used in conjunction with aluminum rivets to provide the necessary strength.
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